Calculate the volumetric flow (mm³/s) required for your print settings to ensure you don't exceed your hotend's melting capacity.
Volumetric flow rate is the volume of molten plastic your hotend must push through the nozzle every second, measured in mm³/s. It is determined by three settings:
Flow = Layer Height × Line Width × Print Speed
Every hotend has a maximum flow rate — the fastest it can melt and extrude filament. This limit depends on the heater block length, nozzle geometry, heater power, and the filament material's melt characteristics. If your print settings demand more flow than the hotend can deliver, the extruder cannot push filament fast enough and you get under-extrusion.
| Hotend | Max Flow |
|---|---|
| E3D V6 / Revo Six | 15 mm³/s |
| E3D Volcano | 25 mm³/s |
| Bambu Lab (stock 0.4 mm) | 21 mm³/s |
| Bambu Lab (high-flow 0.4 mm) | 32 mm³/s |
| Creality Spider / K1 | 32 mm³/s |
| Slice Mosquito | 20 mm³/s |
Practical safe values with 0.4 mm brass nozzle at typical temperatures. Larger nozzles and higher temps increase these numbers.
| Material | Max Flow | Note |
|---|---|---|
| PLA | 15 mm³/s | Easy to melt, highest flow |
| ABS / ASA | 11 mm³/s | Higher temps, moderate flow |
| PETG | 8 mm³/s | Viscous melt, lower flow |
| TPU | 3.5 mm³/s | Flexible, very slow |
| Nylon (PA) | 8 mm³/s | Similar to PETG |
| PC (Polycarbonate) | 8 mm³/s | High viscosity |
Based on Prusa Knowledge Base recommendations. Your actual limit may differ — always test with your specific setup.
Clicking or grinding from the extruder, missing layers or patchy infill at high speeds, and parts that are weaker than expected. If slowing the print fixes the issue, your flow rate was too high.
PrusaSlicer, OrcaSlicer, and Bambu Studio all have a "Max Volumetric Speed" setting in the filament profile. Set it to your hotend's limit and the slicer will automatically slow down when needed — no manual speed tuning required.
Bondtech CHT nozzles split the filament into 3 channels inside the nozzle, increasing the melt surface area. They typically boost flow by 30–60%, and can nearly double it on longer melt zones like the Volcano.
Printing at higher temperatures lowers filament viscosity and can increase max flow. For example, PLA at 230 °C will flow faster than at 200 °C — but too high risks stringing and heat creep. Find the balance for your setup.
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