Contents

Preview: this cheatsheet is still in development and the content hasn't been independently verified.

Designing real parts13 / 31

Joints for 3D printing

How printed parts attach to each other. These hold up without glue when the geometry is right.

Anatomy of a snap fit

Anatomy of a snap fit

  • 1Beam (flex arm)
  • 2Hook
  • 3Catch / Undercut
  • 4Lead-in chamfer

Specify each piece and the model gets the deflection right. Beam thickness sets stiffness; lead-in sets ease of assembly.

Living hinge

Living hinge

A thin strip (0.3–0.6mm) that flexes thousands of cycles. Orient layer lines across the hinge, never along it.

Press fit

Press fit

Hole slightly smaller than the shaft. About 0.1mm interference for FDM. Add a chamfer to both parts.

Tab and slot

Tab and slot

A tab on one part drops into a slot on another. Cleanest joint for flat panels. Lock with glue or a screw.

Dovetail

Dovetail

Trapezoidal profile that slides together. Self-aligning and captures one axis. Use 7–10° flare.

Ball and socket

Ball and socket

Spherical ball in a partial socket. Print the socket about 0.3mm larger so the ball rotates freely.

Bayonet lock

Bayonet lock

L-shaped slot. Push in, twist 90° to lock. The standard lid joint when threads are overkill.

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