Contents

Preview: this cheatsheet is still in development and the content hasn't been independently verified.

Designing real parts09 / 31

Holes

Not all holes are equal. The right name avoids a redesign cycle later.

Anatomy of a counterbore

Anatomy of a counterbore

  • 1Mating face
  • 2Counterbore
  • 3Shoulder
  • 4Pilot hole

Naming the layers makes the prompt unambiguous: "M3 clearance, 6mm counterbore, 3mm deep".

Through hole

Through hole

Goes all the way through the part.

Blind hole

Blind hole

Stops at a depth. Say "blind, 8mm deep".

Countersunk hole

Countersunk hole

Cone-shaped recess so a flat-head screw sits flush. The chamfer angle matches the screw head (usually 90°).

Counterbored hole

Counterbored hole

Cylindrical recess so a socket-head cap drops below the surface. Call the diameter and depth.

Spotface

Spotface

Shallow counterbore that flattens a rough surface for a washer or bolt head to seat.

Clearance hole

Clearance hole

Sized so a screw passes freely without engaging threads. Typically 0.2–0.5mm wider than nominal.

Pilot hole

Pilot hole

Undersized hole for a self-tapping screw to cut threads into. Slightly smaller than the screw's nominal diameter.

Threaded hole

Threaded hole

Has internal threads. Call out the size (e.g. M6). Printing usable threads is size-dependent: M2–M3 strips or blobs (skip it); M4–M5 holds light loads at 0.12mm layers, print the screw and nut vertically; M6–M8 is reliable at 0.16–0.20mm; M10+ and custom trapezoidal or ACME work for clamps and vise grips.

Slot

Slot

An elongated hole with rounded ends. Length and width, not just diameter.

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