Contents

Preview: this cheatsheet is still in development and the content hasn't been independently verified.

Designing real parts20 / 31

Sizes that print well

Pick sizes that the printed plastic can actually hold. These are the defaults seasoned makers reach for.

Fasteners: M5 and up

Fasteners: M5 and up

M5 is the smallest size that grips printed plastic reliably. M6 for everyday brackets, M8 / M10 for load-bearing joints. M3 strips out at the first over-tighten, so skip it unless you're using a heat-set insert.

Heat-set inserts: M5 / M6

Heat-set inserts: M5 / M6

Brass insert melts into a printed boss and provides the threads. Design the boss at 8.5mm OD for M5, 10mm for M6. Thinner walls split when the insert melts in.

Linear motion: 8mm rod

Linear motion: 8mm rod

LM8UU bearings, 8mm chromed rod. The whole ecosystem assumes this size: couplers, brackets, leadscrews all line up.

Bearings: 608 (8 × 22 × 7)

Bearings: 608 (8 × 22 × 7)

Cheap, plentiful, prints into a 22mm pocket with a 0.2mm interference fit. 624 / 625 work too; below 4mm bore is fragile.

Knuckle hinge: 4mm × 1.75mm

Knuckle hinge: 4mm × 1.75mm

4mm knuckle around a 1.75mm steel pin (offcut of filament works). BOSL2's knuckle_hinge() defaults. Smaller knuckles split; bigger waste plastic.

Frame stock: 2020

Frame stock: 2020

20 × 20mm aluminium extrusion with a 6mm T-slot. M5 T-nuts drop straight in. 3030 if you need more rigidity.

Belt: GT2 6mm

Belt: GT2 6mm

2mm pitch, 6mm wide. 16T or 20T pulleys on a 5mm shaft. Everything heavier than a print head wants 9mm width.

Snap pin: 7 × 11mm

Snap pin: 7 × 11mm

7mm head, 11mm long total. The push-and-click connector between two printed parts. Replaces a screw on light-duty joints. Below a 5mm head the petals get fragile; above 10mm it's a screw waiting to happen.

grandpacad.com/cheatsheetPage 20 of 31
PrevSpread 12 of 19Next
A printed copy of the GrandpaCAD cheatsheet booklet on a desk.Symbolic image
First print run

Get the booklet on your desk.

29 printed pages of the AI CAD vocabulary you actually need. Bound, ready to flip through next to your keyboard.

One email when it ships. No spam, ever.