Contents

Preview: this cheatsheet is still in development and the content hasn't been independently verified.

Designing real parts10 / 31

Fits and clearances

How tight or loose two parts go together. Values are clearance on diameter for an average FDM printer; halve them when you offset per side in CAD.

Press fit (interference)

Press fit (interference)

Shaft is slightly bigger than the hole; needs a press or a mallet. Permanent: bearings, dowel pins. FDM: −0.1 to +0.1 mm on diameter. Add a chamfered lead-in so the shaft starts straight.

Transition fit

Transition fit

Assembles with light hand pressure (snug, but removable). Battery doors, sensor mounts, removable caps. FDM: +0.1 to +0.2 mm on diameter.

Sliding fit

Sliding fit

Slides without wobble. Drawer rails, pistons, sliding lids. FDM: +0.3 to +0.5 mm on diameter (≈ 0.15–0.25 mm per side).

Clearance fit

Clearance fit

Rotates or moves with a visible gap. Hinge pins, axles, bolt clearance holes. FDM: +0.5 to +0.8 mm on diameter.

Loose fit

Loose fit

Easy assembly with room to spare. Cable pass-throughs, decorative covers, snap-on caps. FDM: +0.7 to +1.0 mm on diameter.

Calculator with the latest numbers

Scan for the live tolerance & fit calculator. FDM, SLA, and SLS values per fit type, scaled to your nominal dimension.

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